Quality Control
 
QC has four main sections as follows:

Our laboratories are India FDA approved and equipped with the latest R & D apparatus such as:
  • Raw material testing and packing material testing
  • In process product testing
  • Finish goods testing
  • Traceability data
  • We try to maintain zero accident record through regular safety audit, frequent training for staff, line associates and contractors.
Raw material and packing material testing:

This section involves listing of all the inputs used in the production process such as raw material, packing material etc. Raw material is listed for physical, chemical and microbiological parameters. Packing material is tested primarily for Burst strength of carton, GSM of carton, card paper and tube thickness etc. and parameters including durability, compatibility, longilivity, aesthetic, etc.

Inprocess Product Testing:

Inprocess product testing involves both manufacturing inprocess product as well as inprocess packing products. SOP's are well designed for this testing parameters and further release is with held unless the material passes the acceptance criteria.

Finish Goods Testing:

Fixed specifications for the finished goods are derived and tests are conducted to verify the compliance of the product to the said Standard. For product for which standard quality standard is not defined, in home testing to develop with the specification in the highest standard.

Traceability Data:

We have an effective system of traceability of product being manufactured. The traceability record is designed to give complete listing of the product from its batch number. It gives detailed information of all the formulation used, process condition, batch size, date manufacturing etc. The traceability data also includes the product stability study by accelerated ageing process, where the product is kept at 45°C, 55°C, -5°C and also freeze thaw cycles are monitored at regular intervals to ascertain product quality and efficiency. The traceability data is present for a minimum period of 5 years.

Shop Floor Safety Measures:

We have internationally benchmarked safety measures and practices in our factory.
  • CCTV surveillance monitoring Installation of CCTV at various places with a surveillance control room to monitor all the key activities of the unit.
  • Fire safety and protection: Use of fire fighting equipments installed at various process and non process areas. Use of multiple sensors to minimize false alarma in an event of fire.
  • SOP for planned evacuation of unsafe area.
  • Critical fire protection solutions for vital business areas.
  • System of knowing the facts of pyrogen.
  • Self help system training programme to have minimal causalities in any emergency.
  • Gas detection and monitoring system.
  • Staff provided with ears and personal protective equipment. Such as protective to eyes, effective hand protection, and provisions of safety foot wares.
  • Fire alarms and smoke detectors.
  • Electrical safety by process automation by protecting the flash injuries, electrical safety at work places, expert having in handling power circuits.
  • Machine safety. Installation of prilimary sensors with MK housing application of MK safety and bench marking the M/C safety.
  • We organize different safety programs and competitions to encourage employee awareness and involvement.
Environmental Utility:
  • To take care of the health of all our employees, we maintain all international parameters and standards for drinking water, ambient air shop floor, office and the outside. We keep updating all these standards of health and welfare of employees through a team of well qualified personnel in the R & D laboratory.
 
 
 
Establishment No.: 3006644764 Regulation No.: 872.6855 Owner/Operator No.: 9106039
 
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